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Free HVAC Estimate Template

A complete, line-item HVAC estimate you can preview below — condenser, air handler and coil, refrigerant line set, thermostat, sheet metal, labor and permit — plus a plain-language mechanical-code checklist covering sizing, combustion air, condensate and duct sealing.

Estimate #HV-2026-027
Garcia Residence — Central A/C Replacement
3-ton system · 25 ft line set · permit & start-up included
Sample
Line itemQtyAmount
3-ton condenser (14 SEER)1$2,150.00
Air handler / evaporator coil1$1,280.00
Refrigerant line set (25 ft)1$185.00
Programmable thermostat1$145.00
Sheet metal & supplies1 lot$210.00
Labor — HVAC technician14 hrs$1,540.00
Permit & inspection1$250.00
Total$5,760.00

Payment schedule

Deposit (on approval) (40%)$2,304.00
Equipment delivered (40%)$2,304.00
Final — on start-up & test (20%)$1,152.00

How to measure and price hvac work

  • Price the equipment package (condenser + coil/air handler or furnace) as one or two clear lines with model and efficiency rating.
  • Add line set, thermostat, pad, disconnect and sheet metal as materials, then labor by installation hours.
  • Always show the permit, inspection and start-up/commissioning separately — homeowners expect them itemized.

HVAC building-code guide

2021 IRC Part IV (M1301–M1601) / IMC — heating, cooling and duct systems

Mechanical inspectors look at how the equipment was sized, how combustion air and venting are handled, where the condensate goes, and how the ducts were sealed and insulated.

SIZING & LOAD (M1401.3)
  • Equipment must be sized from a heating/cooling load calculation (ACCA Manual J) — not by rule of thumb or by matching the old unit
  • Duct design should follow Manual D; equipment selection Manual S
  • Oversized A/C short-cycles, never dehumidifies, and is a common callback
COMBUSTION AIR & VENTING (M1701 / G2427)
  • Fuel-burning appliances need combustion air: min 50 cu ft of room volume per 1,000 Btu/h, or dedicated outdoor air openings
  • Vent connectors must maintain the required clearance to combustibles and slope upward min 1/4in per foot
  • Direct-vent and condensing furnaces must follow the manufacturer's vent length/termination tables
CONDENSATE & REFRIGERANT (M1411)
  • Condensate drain min 3/4in, sloped 1/8in per foot, discharged to an approved location — never onto the ground next to the foundation
  • A secondary drain pan or float switch is required where damage could occur (attic and above-ceiling units)
  • Refrigerant line sets must be insulated and supported; long runs need a line-length charge adjustment
DUCTS & AIR SEALING (M1601)
  • Joints and seams must be sealed with mastic or listed tape — cloth duct tape is not approved
  • Ducts outside conditioned space: min R-8 insulation (R-6 in some climate zones for ducts in the floor cavity)
  • Total duct leakage testing is required for new systems in most jurisdictions (≤4 CFM25 per 100 sq ft)

Code quick referenceHVAC

ItemRequirementCode reference
Duct insulationR-8 in unconditioned space, R-6 in floor cavitiesIECC R403.3.1
Duct sealingMastic or UL 181 tape; leakage test requiredIRC N1103 / M1601.4
Combustion airSized per appliance input and room volumeIRC G2407
CondensateSecondary pan or float switch above finished spaceIRC M1411.3
Return airNo returns from garages, baths or closets with appliancesIRC M1602.2
Equipment access30in working space and unobstructed service pathIRC M1305

Drawings & details

Simplified section and plan views of the details inspectors look at most. Illustrative only — not to scale.

Duct & equipment stack
1 · Supply plenum — 0.50"sized to CFM / static pressure2 · Insulated trunk duct — 8.00"R-8 in unconditioned space8.00"3 · Return duct — 0.50"never undersized4 · Filter + equipment platform — 0.50"service clearance per label9 8/16"Section view — top layer first · Total assembly: 9.50"
Clearances, spacing & part thickness

Adjust the values — the drawing below updates in real time.

Drawing legend
  • 1 · Supply plenumsized to CFM / static pressure(0.50")
  • 2 · Insulated trunk ductR-8 in unconditioned space(8.00")
  • 3 · Return ductnever undersized(0.50")
  • 4 · Filter + equipment platformservice clearance per label(0.50")
Client presentation summary
  • Supply plenum: 0.50"
  • Insulated trunk duct: 8.00"
  • Return duct: 0.50"
  • Filter + equipment platform: 0.50"
  • Total assembly: 9.50" (9 8/16")
Ducts in unconditioned space need R-8; sealed joints with mastic or UL 181 tape, not cloth duct tape.
Equipment service clearance
Air handler / furnace1 · 30.00"2 · 24.00"3 · 60.00"4 · 6' 10 12/16"
Clearances, spacing & part thickness

Adjust the values — the drawing below updates in real time.

Drawing legend
  • 1 · Front clearance30in working space(30.00")
  • 2 · Rear clearanceAccess path per label(24.00")
  • 3 · Unit / fixture widthAir handler / furnace(60.00")
  • 4 · Wall to wallTotal room dimension needed(6' 10 12/16")
Client presentation summary
  • Front clearance: 30.00" · Rear clearance: 24.00"
  • Unit / fixture width: 60.00"
  • 30in working space
Condensate must drain to an approved point with a secondary pan or float switch above finished space.
Inspection-day checklistShow
  • Manual J / room-by-room load calculation on file for the permit.
  • Duct joints sealed and straps supporting flex without crushing.
  • Refrigerant line set insulated and penetrations sealed.
  • Thermostat located away from supply registers and direct sun.
  • Startup readings recorded: static pressure, delta-T, superheat/subcool.

Code references are based on the 2021 IRC and related model codes. Local amendments, state codes and manufacturer instructions can be stricter — always confirm with your local building department before starting work.

Common hvac estimating mistakes

  • Quoting from the old unit's tonnage instead of a load calculation.
  • Leaving out electrical work (disconnect, whip, breaker) that the job actually needs.
  • Forgetting the secondary drain pan and float switch on attic installations.
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Code-aware

Manual J sizing, combustion air, condensate protection and duct sealing/insulation requirements.

HVAC estimate FAQ

What should an HVAC estimate include?

An HVAC estimate should list the equipment (condenser, coil, air handler or furnace) with efficiency ratings, line set and thermostat, sheet metal or duct modifications, electrical connections, labor hours, the permit and inspection, and the start-up/commissioning.

How do you size an HVAC system for an estimate?

Sizing should come from an ACCA Manual J load calculation based on square footage, insulation, window area and climate zone. Manual S is used to select the equipment and Manual D to design the ducts.

What codes apply to residential HVAC work?

The IRC mechanical chapters (M1301–M1601) or the IMC apply: M1401 for equipment sizing, M1411 for condensate, M1601 for duct construction and sealing, and G2427 for venting of fuel-burning appliances.

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